Bonding of similar AA3105 aluminum alloy by accumulative roll bonding process

Accumulative roll-bonding (ARB) is a novel plastic straining process aimed at bonding of similar and dissimilar metal combinations. Moreover, it is used recently to produce ultrafine grain materials and metal matrix reinforced composites to enhance mechanical, electrical, and corrosion resistance properties. This work presents an experimental study of roll bonding and accumulative roll bonding of similar AA3105 aluminum alloy at 300°C with a final thickness of 1.2 mm, focusing especially on bond strength evaluation and layers continuities. Tensile tests and three-points bending were performed to mechanical characterize the produced sheets in the various steps and based on the number of the cycles. The maximum strength was reached after 3 ARB cycles. After 4 cycles, the bonding interfaces have a uniform distribution through the sheet thickness, it is possible to distinguish only the interface formed in the last pass in the fracture surface, and no significant enhancement in strength was observed. Starting from 2 ARB cycles, micro-cracks were observed at the outer surface for bending angles greater than 90 deg, and at 180 deg all ARBed samples except A1 were failed.