Synthesis of MCM-22 zeolites of different Si/Al ratio and their structural, morphological and textural characterization

MCM-22 zeolites with Si/Al in the 9–46 range were synthesised in rotating autoclave and characterized by X-ray diffraction, 1H, 29Si and 27Al magic angle spinning nuclear magnetic resonance, scanning electron microscopy and nitrogen physisorption. For the Si/Al = 21, 30 and 46 samples both X-ray diffraction and scanning electron microscopy revealed the crystallisation of pure MCM-22. Besides the latter, crystals of ferrierite also formed during the synthesis of the Si/Al = 9 sample. Based on the 1H MAS NMR spectra of dehydrated samples, the different proton species present on the MCM-22 samples were determined and quantified. Information about the incorporation of Al ions into the zeolite framework, as well as on the preferential crystallographic sites occupied in dependence on the Si/Al ratio of the sample, was obtained by 27Al MAS NMR spectroscopy. From 29Si MAS NMR spectra, differences in the degree of crystallinity of the samples were assessed, the results being in agreement with the diffraction data. Nitrogen physisorption runs revealed the microporous nature of the adsorbents, with a supermicropore to ultramicropore volume ratio in good agreement, for the best crystallised samples, with the porous structure with supercages and sinusoidal channels of the ideal MCM-22 crystal.