Optimized Design and Multiphysics Analysis of a Ka-band Stacked Antenna for CubeSat Applications

Nowadays, the use of CubeSats for telecommunications and interplanetary missions is ever-increasing, thanks to their appealing low-cost character, as well as the space environment, which poses challenging multiphysics constraints on the antenna design. In this framework, the use of Ka-band for communication is explored. We present the design of a stacked patch antenna working across the down- and uplink Ka-bands. Materials and geometry of the radiator have been selected by accounting for the trade-off between electromagnetic, thermal and mechanical requirements. The design of the antenna is performed with a particle swarm optimization algorithm developed to control the bandwidth and matching. A bandwidth of 5.53@33.185 GHz has been obtained, with a gain around 8 dB. Furthermore, a multiphysics thermal analysis is performed to verify the operational stability of the optimized array, mounted on a 1 U satellite, in a case-study mission. The temperature patterns in the array are evaluated during the orbital period, and the influence of the operative temperature on the antenna responses and gain was considered. We found that the thermal loads can affect the antenna matching. However, thanks to the optimized design, the proposed stacked antenna can operate from −100 ∘ C to 100 ∘ C, with an almost constant gain. Finally, following a damage-tolerant approach, the level of mechanical deformation, which could be induced on the communication system, was studied. The stress analysis reveals that the stacked geometry can be used in a space mission. From the investigation of the strain and displacement field, we found a negligible impact on the antenna performance.