Preparation and Performance Evaluation of Cu-Ni Electrodes for Electrochemical Nitrate Reduction in an Undivided Cell

Cu-Ni co-deposit electrodes were prepared and tested in an undivided cell for the electrochemical removal of nitrate from aqueous solutions. Pulsed electrodeposition (PED) under a dynamic hydrogen bubble template and direct electrodeposition (DE) techniques were used for synthetizing porous nickel- and copper-based cathodes. Scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) analyses showed dendritic and cauliflower-like deposits with a uniform distribution of nickel and copper on the electrode surface, both using flat and foam nickel supports. The PED technique on nickel foam generated highly porous Cu-Ni coatings, with the largest electrochemical active surface area (ECSA) among all the investigated electrodes. Electrolysis in alkaline solutions containing nitrates was performed in an undivided cell in potentiostatic mode. The selectivity towards N2 was strongly dependent on both copper loading and applied potential; in particular, the foam electrode containing about 23% Cu showed very low ammonia production even at the highest cathodic overpotential, evidencing its marked preference for nitrogen formation. The process performed in the undivided cell using foam-supported Cu-Ni cathodes enabled 100% of conversion of nitrate to molecular nitrogen within approximately 7 h, allowing the complete denitrification of the water.